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Productivity improvement in cement discharging

Client: Major dry bulk port in Singapore

At a port in Singapore, the productivity of the cement berth operated by the port was higher than that of the berth operated by the client. The port wanted to improve the productivity of the cement berth operated by the client, so that berth space could be utilized for other vessels. 

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Approach

  • Operation on board the vessel was observed to understand why the productivity was low and evaluate the scope for improvement. 
  • It was noted that when the discharging was from Hold 1, the speed of the conveyor belt was reduced purposefully as there was a turn on the convey belt, close to the hold. This was done to prevent cargo spillage near the bend.
  • The stowage plan was changed to reduce the quantity of cargo in Hold 1 and increase it in other holds for subsequent loadings.

Result Achieved

  • Vessel productivity increased by 17% over a 3 month period following the implementation of the improvements identified and other operational refinements.

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